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This is the method to permanently weld plastic parts using the friction energy by ultrasonic vibration; electric energy is converted into vibration energy and friction heat is instantaneously generated by powerful vibration by a tool horn for molecular combination of contacted faces of the materials through melting and adhesion.
All kinds of thermoplastic resins may be welded regardless of the properties of resins; the contacted faces of parts are rubbed by high-speed vibration and, when the friction heat generated on the contacted faces reaches to sufficient level, the parts are welded by mechanical power.
Lead-free soldering is done with use of the alloys such as Sn/Ag/Cu; this is more environment-friendly welding method compared to Sn/Pb soldering methods.
This is the process to combine the parts to produce products; possible mistakes of workers may be prevented with automated or semi- automated process design and the defects may be detected in the stepwise quality inspection; possible effects are basically prevented in the customer lines.